Prevent major industrial accidents
Galp ensures proactive risk management through the comprehensive analysis and prevention of activity risks. Prevention is key for us and is achieved through effective safety practices such as regular maintenance and inspections across all assets.
We offer communication and training programs to ensure that individuals involved in the operation, maintenance, and inspection, have the necessary information and knowledge of the safety process. One example is the adoption of the IOGP Process Safety Fundamentals (PSFs), a complement of the Galp Life Saving Rules. This is intended to prevent process safety events and enhance awareness, particularly for front-line workers and contractors. These principles began to be implemented in the Sines refinery and are expected to be extended to other teams in 2024.
Sines Refinery Turnaround
The Sines Refinery conducted a significant turnaround in 2023 encompassing most of its units. It required more than one year of preparation and more than 50% of the scope was related to Safety/Integrity.
The turnaround involved around 2,500 people and proceeded according to plan, was performed safe and without any significant incident.
Turnaround main goals:
- Guarantee equipment integrity and safety for the next cycle
- Assure business continuity
- Compliance with European legislation, namely the Pressure Equipment Directive (2014/68/EU)
Process Safety
We consider that process safety is at the heart of accident prevention, and results from applying good design and engineering principles, as well as robust operating and maintenance practices.
Galp guarantees a proactive action, based on analysis and prevention of activity risks. The company identifies the risks involved and implements suitable risk measures which apply to its assets. Also, we update all the processes safety information on a regular basis, in accordance with the management changes procedures and the results of risk analysis, having a robust risk management and acting on the accident prevention.
Our process safety events rate (both tiers) has significantly improved since 2021 partly due to our focus on Asset Integrity.
Product safety
We continuously manage safety information with our stakeholders, regarding the products we produce, use and market, taking into account their hazards and safe handling. The dialogue with clients and suppliers is carried out systematically in order to promote the exchange of information on the hazards of the products and the risk management measures to be applied according to their uses. Our employees and contractors are informed about the hazards of the products in our premises and the way to handle them safely. We use the Safety Data Sheets and the package labelling as the preferred vehicle for communicating the safety information concerning the products we market, highlighting the hazards they pose and the safest way to handle them.
We work to ensure that the processes of product purchase guarantee that we have the safety information on the products purchased, in compliance with the applicable regulations.
We’re part of several European Associations and Consortia related to this subject, such as:
- CONCAWE, Environmental Science for the European Refining Industry (division of FuelsEurope, European Petroleum Refiners Association)
- LOA, Lower Olefins & Aromatics Reach Consortium
- HCSC, Hydrocarbon Solvents REACH Consortium.
The REACH and CLP Regulations are two key elements to ensure the safe use of chemicals in the European Union.
- REACH, which refers to the registration, evaluation, authorization and restriction of chemicals, establishes the framework policy for chemicals within the European Union.
- CLP which refers to the registration, evaluation, authorization and restriction of chemicals, establishes the framework policy for chemicals within the European Union.
The substances we produce and buy – fuel, bitumen, aromatics, solvents, and base oils, among others – are registered under the REACH Regulation and have their classifications notified under the CLP Regulation, in accordance with what is required by these pieces of legislation.
Safety of product road transport
With regard to product transport, we have set requirements in terms of the vehicles’ passive safety (tractor and tank), drivers training and complementary equipment – requirements that go far beyond the legally compulsory ones. We believe that the adoption of these guiding principles has been decisive for the reduction in the number of road accidents of the vehicles that are used daily in Galp’s service.
Safety of product maritime transport
In accordance with our HSE policy and international benchmark practices, we have established procedures for our charters and for the ships of suppliers and customers destined to the transport of our raw materials and products. We aim to promote integrated processes that ensure transparency, control in the organization and, in particular:
- minimizing the risk associated with the maritime transport of oil products
- encouraging partners, such as Ship Owners, Operators and Ship Managers, to manage their fleets and crews in accordance with the best practices established within the Oil Companies International Marine Forum (OCIMF), promoting a culture of safety
- promoting the training of our people that are responsible for the Shipping activities
- ensuring the sharing of information and the development of the best practices through the participation in specialised sectoral organizations.
We guarantee the verification of the conformity of the ships operated in our maritime terminals, according to risk and operational criteria. We have procedures for inspection and verification of the ships’ condition, certifications, crew qualifications and respective operational management. After each inspection, a vessel inspection report, and the corresponding request for corrective actions, if applicable, are sent to the ship owner.
Seveso
We follow and apply the requirements established at EU level for the Prevention of Major Accidents involving hazardous substances. We incorporate the guidelines issued by the regulating entities on this matter in our management systems. We analyse systematically the accidents that occurred in the sector, seeking to integrate in our operations the lessons learned. Internally, we publicize and promote the interdisciplinary discussion of accident reports.